eaf slag granulation plant

  • Products › Ironmaking and steelmaking › Slag Granulation ...

    The slag granulation plant comprises three sections: for granulation, dewatering and storage. In the granulation section, the liquid slag is ''quenched'' by pouring onto it an excess water stream. The evaporated water will be condensed in a condensing tower located above the granulation tank. This proven granulation process ensures economic ...

  • Pilot Experiences of Swerea MEFOS on Slag Recycling(12 …

    Fig. 3 Water granulation unit for slag granulation and two slag product samples from one of test campaigns (a) Water granulator (b) Water granulated glassy slag (c) Metallurgical powder, calcium aluminate product . 2.1.3 Treatment of EAF slag and EAF dust from stainless steelmaking for Cr-, Ni- …

  • Steelmaking Slag

     · Ironmaking and steelmaking slags are inevitably generated as a by-product from ironmaking and steelmaking processes. Main components of the slags are CaO, SiO 2, Al 2 O 3, MgO, and iron oxides, and the compositions of slags depend on the process the case of Japan, three types of slags, namely BF slag, BOF slag, and EAF slag are mainly produced, which amount is shown in …

  • Energy Efficiency Solutions by Primetals Technologies

    Dry slag granulation with heat recovery – Utilization of blast furnace slag heat energy Primetals Technologies, voestalpine Stahl, the FEhS – Building Materials Institute and the University of Leoben joined forces in an R&D program to develop a new dry-granulation technology using air to cool molten slag and recover the lost heat energy.

  • Cutting-Edge By-Product Recycling for Iron

    Dry slag granulation with heat recovery. Primetals Technologies, voestalpine Stahl, the FEhS – Building Materials Institute and the University of Leoben joined forces in an R&D program to develop a new dry-granulation technology using air to cool molten slag and recover the lost heat energy.

  • EAF | Scientific

    Abstract: Laboratory treatments of a plant EAF slag sample 71686 were conducted using stabilizers containing P 2 O 5 and air granulation. The results show that it is necessary to add the stabilizers to increase contents of P 2 O 5 from 0.39% to 0.7% for the slag stabilization. By a fast air cooling, most of the granules from the granulation are ...

  • A Solution to Dust Emissions from AOD and LMF Slag ...

    Technical article abstract: Abstract Dust emissions are a nuisance and environmental concern resulting from the conventional handling and disposal of argon oxygen decarburisation (AOD) and ladle metallurgy furnace (LMF) slags. AOD and LMF slags are typically dumped and slow cooled in open yards.

  • DESIGN OF A MODERN LARGE CAPACITY FeNi SMELTING …

    The principle of a submerged arc furnace is resistance heating. Electric energy is converted into heat and re-duction energy by using the resistan ce R of the burden or the molten slag, sometimes, e.g. in the case of FeNi production, reinforced by the electrical resistance of an arc between the slag and electrode.

  • Industrial High Capacity Metal Granulation – Application ...

     · USE OF GRANULATED PIG IRON – GPI Granulated Pig Iron, GPI can due to its properties be used in most metallurgical operations; BF, BOF, EAF, AOD, LF or other furnaces; such as cupola and inductive furnaces. BF – At times when hot metal demand from downstream facilities exceeds the reduction capacity of the blast furnace, stockpiled GPI may be top–fed into the blast furnace to be …

  • Stabilization Studies of EAF Slag for Its Use as Materials ...

    EAF slag sample 71686, it is needed to add, at least, either 2.91% Low-P product or 0.4% MCP-F to increase contents of P. 2. O. 5. stin the slag to 0.7% or to fast cool the slag by air granulation. 3 Plant slag tests at Halmstadsverken . 3.1 The normal EAF steelmaking . At Halmstadsverken, the EAF steelmaking was carried out normally by first ...

  • ball mill of slag granulation plant

     · Cement Electric Eaf Slag Granulation Plant … 95% of COREX ® slag could be done through slag granulation plant and is used in the manufacture of cement. … Ball Mill; Raymond Mill; Trapezium Mill; »More detailed

  • AISTech2018 Dry Slag Granulation – The Future Way to ...

    The aim of the pilot-plant is a long term slag granulation test at first time with slag flows close to industrial plant sizes. In following figure a simplified flow sheet with the principle function of the STEP1 pilot plant is shown: Figure 3: Process scheme of Phase 2 STEP1 pilot-plant installation at …

  • Slag Granulation Plantblast Furnace

    IBMD . Granulation process is the controlled quenching of the slag in cold water which does not give time for crystalline growth to take place. During this process of quenching, the molten slag undergoes accelerated cooling under controlled water flow condition and gets converted into glassy sand with 97 % of the solid granulated slag particles less than 3 mm and an average

  • Electric arc furnace slag

     · Electric arc furnace slag is produced during the manufacture of crude steel by the electric arc furnace (EAF) process. In this process steel scrap with additions of fluxes (e.g., lime[stone] and/or dolomite) are heated to a liquid state by means of an electric current. During the melting process the fluxes combine with non-metallic scrap components and […]

  • Plant Granulation Slag Steel

    Plant Granulation Slag Steel. As a leading global manufacturer of crushing equipment, milling equipment,dressing equipment,drying equipment and briquette equipment etc. we offer advanced, rational solutions for any size-reduction requirements, including quarry, aggregate, grinding production and complete plant plan.

  • ESSAR STEEL INDIA LIMITED

    (EAF''s) OF STEEL MAKING PLANT (SMP-1) BY BASIC OXYGEN FURNACES (BOF''s) IN HAZIRA ... Hot metal granulation unit 1X 300 TPH NA Ladle Furnace 1x 150 T NA ... After desulphurization, the slag will be raked off with the help of slag raking machine and slag will be dumped in to slag pot.

  • Iron and Steel Slags

    With ever increasing demand of raw materials for roads and construction leading to rampant reclamation of natural resources, the eco-balance of the environment is under constant strain. Hence, there is …

  • Dry Granulation of Blast Furnace Slag | Steel360 News

     · Dry slag granulation process is essentially to atomize the liquid slag and then to cool the particles rapidly so as to produce a glassy slag. Atomization is done using a rotary cup air blast atomizer (Fig 1). The particles cool as they travel through the air and are then cooled further in a fluidized bed. Both of these cooling processes provide ...

  • Granulated blast slag (GBS)

    Granulated Blast furnace slag (GBS) is a light coloured 0/4mm glassy sand produced by the rapid quenching of molten blast furnace slag using large volumes of water. Production and Processing. GBS or Granulate as it is sometimes known is produced by rapidly cooling molten Blast furnace slag with water as the slag is tapped from the furnace.

  • Hatch Ironmaking Technologies | Dry Slag Granulation ...

    Dry Slag Granulation. Water granulation is the most commonly used method to handle blast furnace slag and requires a granulation and a dewatering step to process the slag. In water granulation, the energy in the slag is lost from water evaporation and cooling and is difficult or impossible to recover.

  • Ori Steel Slag Granulation

    Slag waste granulation in Indonesian steel plants has not been implemented, despite the facts that granulated slag has high potential to be upgraded as the additional material for Portland cement. The slag of electric arc furnace (EAF) in PT. Krakatau Steel (PTKS) has been a serious environmental problem. With the average slag production of

  • Blast furnace slag granulation | Climate Technology Centre ...

    However, steel slag quality varies and it is difficult to process, which limits its use. If the total worldwide BOF and EAF steel slag resource of 100 Mt to 200 Mt per yearwas used this way, the CO 2 reduction potential would be 50 Mt to 100 Mt per year (IEA, 2008). The use of steel slag as a cementing component should be given a priorityfor ...

  • Hatch Steelmaking Technologies | Dry Slag Granulation ...

    The dry slag granulation advantages include improved safety, reduced noise and pollution and ability to access higher value-added slag markets. Custom Robotics Solutions Steelmakers are adopting newer, safer working methodologies to improve process consistency and keep people away from hazardous molten slag and steel.

  • SELF-COMPACTING CONCRETE CONTAINING EAF SLAG AS …

    Dry slag granulation with heat recovery The development of Baosteel slag short flow (BSSF) ... Arrival at the steel plant of voestalpine Stahl , Linz 1st plant tour: group 1 ... the objective is to use Electric Arc Furnace Slag (EAFS), a by-product of the steelmaking industry, as an aggregate in concrete. The literature has

  • Steel industry co-products

    steelmaking in the electric arc furnace (EAF). 2. Scrap-based steel accounts for about 30% of global steel production. It is produced by recycling steel in an EAF. The main inputs are recycled steel and electricity. Depending on the plant configuration and availability of recycled steel, other sources of metallic iron such as direct-reduced iron

  • ingot furnace slag crushing plant

    Slag Crushing Machine For Induction Furnace. ingot furnace slag crushing plant, aluminum slag uses in south africa solution. welcome to bhupindra machines (p) ltd. :: developed the 100 tph fully automized slag crushing plant on key basis.today slag crusher plant ( for induction furnace) slag crusher plant ( for arc furnace).

  • Minerals, slags, and other feedstock for the production of ...

     · Electric arc furnace smelting of rock ilmenite. Smelting rock ilmenite produces pig iron and titania slag that contains about 75%–80% wt. TiO 2. The production of slags with higher TiO 2 content from rock ilmenite is very difficult, due to the relatively high impurity content of the raw material.

  • Dust Reutilization System for Electric Arc Furnace (EAF ...

    Dust Reutilization System for Electric Arc Furnace (EAF) Steelmaking. EAF dust contains Fe and Zn. They can be separated from slag by EAF Smelter. Recovery of high purity Fe and ZnO is achieved. Another process uses rotary kiln as reactor. This will get ZnO powder, but Fe and slag are agglomerated.

  • Laboratory Treatments of EAF Slag for its Use in ...

    Laboratory treatments of a plant EAF slag sample 71686 were conducted using stabilizers containing P2O5 and air granulation. The results show that it is necessary to add the stabilizers to increase contents of P2O5 from 0.39% to 0.7% for the slag stabilization. By a fast air cooling, most of the granules from the granulation are spherical, with a low internal porosity and dense structure.

  • Blast Furnace Slag Granulation at the Cast House – IspatGuru

     · Fig 4 Schematic diagram of a slag granulation plant. Granulation section – Here, the liquid BF slag is water quenched and solidified into small particles, eliminating the need for heavy crushing equipment. The liquid slag flows by runners from the BF to the granulation unit. From the runner, the liquid slag stream at around 1,500 deg C is poured into a high velocity water stream at the ...

  • EAF Slag Treatment for Inert Materials'' Production ...

     · Danieli & C. in collaboration with Politecnico di Milano, designed an innovative, patent pending, treatment plant to solve some issues associated to metals leaching (i.e., Ba, V, and Cr), and high free lime concentration for carbon steel EAF slag, for the production of artificial aggregates featured by mechanical properties suitable for the building purposes.

  • Granulation of Hot Metal | Steel360 News

     · Granulation of hot metal (HM) is a method for handling of excess HM produced in blast furnace (BF) which cannot be consumed in the steel melting shop (SMS). It is a cost effective method of producing prime product of granulated pig iron (GPI). Simplicity of the process of solidifying and cooling of HMin combination with high capacity that meets ...

  • slag granulation plant in corex plant

    A slag granulation plant employing Rasa''''s original technology allows recycling of molten slag, a by-product of steel manufacturing in a blast furnace, as raw materials for cement and concrete. In response to growing demand for construction and refurbishment of steelworks around the world in recent years, we also export this technology and plant.

  • NICKEL RECOVERY FROM ELECTRIC ARC FURNACE SLAG BY …

    During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF) that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process.

  • iron slag processing ball mill unit for separation of dust ...

    iron slag processing ball mill unit for separation. Jaw Crusher Cyclone Unit Hydrocyclone Belt Feeder BF Flotation Cell Energy Saving Ball Mill 2011 2 3ensp;ensp;process of separating the iron from the non iron material iron is reduced from the ore by carbon in the coke, the limestone aiding slag separation from the molten iron The slag and molten iron

  • bf slag granulation grinding for cement plant

     · bf slag granulation grinding for cement plant. bf slag granulation grinding for cement plant. SAMAC Mining and Construction Machinery Co, Ltd is a hitech, engineering group We hold, bf slag granulation grinding for cement plant Cachedslag granulation plant in corex, Cement Electric, Machinery Ground Granulated Blast Furnace Slag and Steel Slag Ball Mill, Barite ore ball mill of slag

  • Electric arc furnace granulated slag for sustainable ...

     · The chemical composition of the waste aggregates is summarized in Table 1.Water absorption and density of natural aggregates and slag waste were evaluated according to UNI EN 1097-6 ().EAF granulated slag showed higher density than natural aggregates as a consequence of their high iron content (20 ÷ 30% vs weight).Hence, the higher the amount of slag was in the mix, the higher the …

  • World''s First High-capacity Granshot® Iron Granulation in ...

    The granulation rate during the steel plant shut down period was typically 3 tonnes/min and this was kept for a sequence of 2-3 batches, which was the suitable pace to match the BF output. Maximum granulation rate experienced so far is 4.2 tonnes/min and the …

  • electric arc furnace slag granulate machine

    water slag processing equipment paraspolyfab. The SLAG-REC project for an innovative direct dry Electric Arc Furnace Slag, Dry Granulation, EAF Slag RecyclingThe present paper describes a new system, the SLAG-REC machine, for the direct . possible as water granulation, i.e. pouring the slag into a large mass of water, cannot be.

  • Methods and Technology

    Paul Wurth is the leading supplier of slag granulation systems INBA''s fully automatic wet granulation is considered the best available technology. The process works with dewatering and subsequent condensate formation and ensures reliable, flexible slag transport and the formation of granulated blast furnace slag.